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Inline Pail Packaging System Seamless 5 Gallon Pail Filling

Continuous 5-gallon pail system: 120 pails/hour, ±0.15% accuracy. ATEX/FDA certified. No-drip nozzles & tool-free changeover.

  • Brand: glzon
  • Model: GZM_30L

PailFlow Pro PF-5000 Series

Inline 5-Gallon Pail Packaging System

Continuous Filling. Zero Downtime.

Inline Pail Filling System


Technical Specifications

Parameter

PF-5100 (Standard)

PF-5200X (ATEX)

PF-5300F (Food Grade)

Capacity

5 Gal (±0.15%)

5 Gal (±0.2%)

5 Gal (±0.1%)

Throughput

120 pails/hour

100 pails/hour

110 pails/hour

Filling Accuracy

±0.15% gravimetric

±0.2%

±0.1% (Mass Flow)

Viscosity Range

50-500,000 cP

100-300,000 cP

50-200,000 cP

Material Contact

316L SS + EPDM

Hastelloy C276

316L EP + FDA UHMW-PE

Lid Types

Snap-on/Screw-top

Same

Tamper-evident seals

Power

480V/60Hz, 7.2kW

24VDC Ex ia

480V/60Hz, 6.5kW

Air Consumption

120 L/min @ 0.6MPa

100 L/min

90 L/min

Changeover Time

<2 min (Tool-Free)

<3 min

<2 min

Clean Time

CIP: 5 min

Solvent Wash: 8 min

SIP: 7 min @ 121°C

Footprint (L×W)

4.2m × 1.8m

4.5m × 2.0m

4.0m × 1.7m


Core Innovations

1. Dual-Station Continuous Flow

Seamless Transition:

  • Zero Gap Transfer: Magnetic conveyor sync (±0.1s)

  • No-Drip Nozzles: Residual <0.05ml (Air Knife Cutoff)

  • Output: 120 pails/hour (2 sec/pail cycle)

2. Industry-Specific Engineering

Industry

Solution

Certification

Chemicals

ATEX Zone 1 + VOC recovery hood

IECEx IEC 60079

Food Processing

EHEDG design + allergen purge

USDA 3-A 18-03

Paints

Anti-skinning N? blanket

ASTM D1644 Yellowing <Δ0.5

Lubricants

Heated path (5-80°C)

ISO 6743 Compliance


Performance Comparison

Metric

Traditional System

PF-5100

Improvement

Output

60 pails/hour

120 pails/hour

↑100%

Product Loss

1.2%

<0.1%

↓92%

Lid Seal Failure

3%

<0.05%

↓98%

Energy Use/Pail

0.18 kWh

0.09 kWh

↓50%


Smart Control System

10" IP69K Touchscreen with PailOS?

AI-Driven Features:

  • Seal Integrity AI:

    Defect Type

    Detection Rate

    Lid misalignment

    99.9%

    Insufficient torque

    100%

  • Anomaly Response:

    Issue

    Action

    Foaming overflow

    Flow reduction + anti-foam injection

    Weight deviation

    Auto-reject + re-calibration


Certifications

? ATEX 2014/34/EU (PF-5200X)
? FDA 21 CFR 177.2600
? EHEDG Type EL Class I
? ISO 9001:2015
? CE EN 415-6

Workflow Integration

1. Auto de-palletizing → 2. Vision-guided orientation →
3. N? purging (O?<0.5%) → 4. Coriolis mass filling →
5. Steam sterilization (food grade) → 6. Laser lid inspection →
7. Robotic palletizing

Cycle Time: 6 seconds/pail (full process)


APPLICABLE BARREL TYPE

Drum Filling Machine

COMPANY PROFILE

Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.

We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.

Drum Filling Machine

Company Certificate

Drum Filling Machine

Our office and workshop

Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance

Drum Filling Machine


This is a partial Drum Filling MachineDrum Filling Machine

service for us 

in China.

Over 30 years of experience, every time we produce in 

Shanghai, our friends can visit our factory at any time.






Brand components

We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.

Drum Filling Machine


Our service

Complete solution provided

Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.


Duty after death

Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.


Technology group

We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.


Successful collaboration

Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.

packge and delivery

Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose

Drum Filling Machine

FAQs

Our in-house designers and engineers have produced countless great designs for customers from different industries

1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.

CONTACT US

Skype: fayfaywang1027

QQ: 429682794

Whatsapp: 008618016442021

E-mail: glzoncn@163.com

https://glzon.en.alibaba.com/

cel: +0086 18016442021

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