Automatic 200L Tote Filling Machine High Capacity, Low Maintenance
High-speed tote filler: 55 totes/hour, ±0.15% accuracy. AI predictive maintenance reduces downtime by 85%. ATEX certified. Free demo!
- Brand： glzon
- Model： GZM_200L
ToteMaster HT-8000 Series
Automatic 200L Tote Filling Machine
550 Totes/Day. Self-Maintaining. Industry 4.0 Engineered.
Technical Specifications
Parameter | HT-8100 (Standard) | HT-8200X (ATEX) | HT-8300H (High-Visc) |
|---|---|---|---|
Capacity | 180-220L (±0.15%) | 180-220L (±0.2%) | 180-220L (±0.25%) |
Throughput | 55 totes/hour | 50 totes/hour | 48 totes/hour |
Accuracy | ±0.15% mass flow | ±0.2% | ±0.25% gravimetric |
Viscosity Range | 1-500,000 cP | 5-300,000 cP | 500-2,000,000 cP |
Filling Technology | Dual Coriolis Meters | ATEX Gear Pumps | Heated Screw Conveyor |
Material Contact | 316L SS + PTFE Lined | Hastelloy C276 | Hardox 500 + Ceramic |
Self-Maintenance | AI Predictive Care | Same + Remote Diagnostics | Same + Auto Lubrication |
Power | 480V/60Hz, 18kW | 24VDC Ex ia | 480V/60Hz, 22kW |
N? Consumption | 40 L/min | 45 L/min | 50 L/min |
MTBF | 12,000 hours | 10,000 hours | 11,000 hours |
Footprint (L×W) | 4.8m × 3.2m | 5.1m × 3.5m | 4.9m × 3.3m |
Core Innovations
1. TwinFlow? Dual-Fill Architecture
Throughput Advantage:
55 Totes/Hour (vs 28-35 industry standard)
Nozzle Sync Precision: ±0.2% flow balance
2. ZeroMaintain? Predictive System
Component | AI Monitoring | Self-Correction |
|---|---|---|
Pumps | Vibration >4mm/s → Alert | Auto RPM reduction |
Valves | Cycle Count >500k | Lubrication injection |
Seals | Friction >8N → Warn | Pressure recalibration |
Conveyors | Belt wear >3% | Tension auto-adjust |
Maintenance Reduction Metrics
Metric | Conventional Filler | HT-8100 | Improvement |
|---|---|---|---|
Annual Downtime | 120 hours | <18 hours | ↓85% |
Seal Replacement | 6 times/year | 0.5 times/year | ↓92% |
Lubricant Use | 120L/year | 8L/year | ↓93% |
Calibration Labor | 16 hours/month | Auto-calibration | 100% reduction |
Smart Control Ecosystem
12" IIoT HMI with ToteOS?
Autonomous Features:
Energy Saver Mode:
Condition
Action
Power Saving
Idle >15 min
Standby mode
92%
Low throughput
Pump sleep cycle
45%
Anomaly Response:
Issue
Resolution
Viscosity spike
Temp adjustment
Particulate spike
Auto-divert to filter
Industry Validation
BASF Antwerp Case:
*"After 18 months operating HT-8100:
Output: 28 → 55 totes/hour (+96%)
Maintenance Costs: 2,500/year**
Unplanned Downtime: 78 hours → 4 hours
ROI: 5 months"*
Certifications
? ATEX 2014/34/EU (Zone 1) ? ISO 9001:2015 ? FDA 21 CFR 177.2600 ? SIL-2 Safety Rating
Operational Workflow
1. AGV Tote Delivery → 2. Auto Lid Unsealing → 3. N? Purging (O?<0.5%) → 4. Dual-Nozzle Filling → 5. Weight Verification → 6. Vapor Recovery → 7. Robotic Palletizing
Cycle Time: 65 seconds/tote
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: glzoncn@163.com
https://glzon.en.alibaba.com/
cel: +0086 18016442021