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Auto Pallet Automatic IBC/Drum Filling Machine

Guangzhi’s GZ-AutoFill Pro: Automated filling & palletizing for IBCs/drums. 15 IBCs/hour, ±0.1% accuracy, ATEX/GMP/UN certified. End-to-end bulk liquid automation.

  • Brand: glzon
  • Model: GZM_1000L

Product Introduction: GZ-AutoFill Pro Integrated IBC/Drum Filling & Palletizing System

End-to-End Automation for Hazardous & Non-Hazardous Bulk Liquids
Shanghai Guangzhi Automation’s GZ-AutoFill Pro revolutionizes industrial container handling with unified AI-driven filling and robotic palletizing for 200L drums and 1,000L IBC totes. Achieving ±0.1% gravimetric accuracy15 IBCs/hour or 40 drums/hour throughput, and ±1mm pallet stacking precision, this system eliminates manual intervention while ensuring UN-compliant stack stability – engineered for chemicals, pharmaceuticals, and food-grade liquids requiring explosion-proof (ATEX) or sterile (GMP) compliance.

IBC Filling Machine


Core Technologies

  1. Intelligent Filling-Palletizing Sync

    • Robotic arm transfers filled containers directly to pallets without intermediate conveyors

    • AI vision verifies fill levels and cap integrity before palletizing

  2. Precision Gravimetric Filling

    • Two-stage flow control (150 → 20 L/min) with load-cell feedback

    • Nitrogen-purged retractable lances (drip loss <0.02%)

  3. Robotic Palletizing Intelligence

    • 6-axis robot with force-sensing grippers (max 1,800 kg)

    • Auto-generates pyramid/brick patterns per UN 4G/M2 standards

  4. Corrosion-Resistant Ecosystem

    • 316L stainless steel contact parts (FDA/EC1935)

    • IP66 washdown-ready + CIP/SIP options

  5. Unified IoT Control

    • 15" HMI with Guangzhi SmartTwin OS: Manages filling recipes + pallet patterns

    • Predictive maintenance for pumps/robotics


Technical Specifications

ParameterIBC Totes (1,000L)Drums (200L)
Filling Accuracy±0.1% (max 1,200kg)±0.1% (max 300kg)
Throughput15 units/hour40 units/hour
Palletizing Accuracy±1mm (layer alignment)±0.8mm
Max Stack Height4 layers (2.4m)5 layers (3m)
Viscosity Range1–500,000 cP1–300,000 cP
Power380V/50Hz, 8.2 kW + 0.8 MPa air
Safety ComplianceATEX Zone 1/21, ISO 15848, GMP-B
Footprint (L×W×H)9,500 × 6,200 × 5,000 mm

Integrated Workflow

  1. Auto Positioning: Vision-guided robot places empty IBC/drum on filler

  2. Precision Filling: Dual-stage gravimetric filling with N? blanketing

  3. Cap Sealing: Auto twist-lock (IBC) or bung cap application (drum)

  4. Robotic Palletizing: AI builds stable pallets (99.9% topple-free)

  5. Stretch Wrapping: Integrated film wrapping (optional)


Industry Applications

  • Chemical Plants: Flammable solvent handling (ATEX Group IIC + static grounding)

  • Pharma: Sterile buffer solutions (GMP Grade C isolator option)

  • Food Processing: Edible oil tote filling/palletizing (3A sanitary design)

  • Paints/Resins: High-viscosity filling with anti-skinning lances


Operational Advantages vs. Standalone Systems

MetricGZ-AutoFill ProSeparate Machines
Floor Space40% smaller2× footprint
Labor CostReplaces 10 workersReplaces 6–8
Contamination RiskZero (closed transfer)Medium (conveyor exposure)
Changeover Time<5 mins (container type)15–30 mins
ROI Period8–14 months18–24 months

Safety & Customization

  • 360° Safety Fence: Laser scanners + interlocked gates (ISO 13849-1 PLd)

  • Hazard-Specific Upgrades:

    • Explosion-proof robotics (ATEX Cat 1)

    • Nitrogen inerting for pyrophoric materials
      |Spill containment sump (1,000L capacity)

  • Pharma/GMP Packages:

    • Isolator enclosure with HEPA filtration

    • Data integrity (21 CFR Part 11)


APPLICABLE BARREL TYPE

Drum Filling Machine

COMPANY PROFILE

Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.

We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.

Drum Filling Machine

Company Certificate

Drum Filling Machine

Our office and workshop

Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance

Drum Filling Machine


This is a partial Drum Filling MachineDrum Filling Machine

service for us 

in China.

Over 30 years of experience, every time we produce in 

Shanghai, our friends can visit our factory at any time.






Brand components

We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.

Drum Filling Machine


Our service

Complete solution provided

Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.


Duty after death

Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.


Technology group

We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.


Successful collaboration

Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.

packge and delivery

Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose

Drum Filling Machine

FAQs

Our in-house designers and engineers have produced countless great designs for customers from different industries

1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.

CONTACT US

Skype: fayfaywang1027

QQ: 429682794

Whatsapp: 008618016442021

E-mail: glzoncn@163.com

https://glzon.en.alibaba.com/

cel: +0086 18016442021

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