High-speed filling system for honey, pastes, and mayonnaise. Features viscosity-adaptive technology, food-grade design, EHEDG/FDA compliance, and 50 bottles/minute throughput.
Multi-Viscosity Bottling System for Honey, Pastes & Mayonnaise
Food-Grade Precision ? 50 Bottles/Min ? ±0.5% Accuracy ? CIP/SIP Ready ? EHEDG/FDA Certified
| Parameter | HF-5100 (Standard) | HF-5200V (High-Viscosity) | HF-5300P (Pharma-Grade) |
|---|---|---|---|
| Capacity Range | 50ml-5L (±0.5%) | 50ml-5L (±0.8%) | 50ml-5L (±0.3%) |
| Throughput | 1-50 Bottles/Min | 1-45 Bottles/Min | 1-40 Bottles/Min |
| Accuracy | ±0.5% Volumetric | ±0.8% | ±0.3% |
| Viscosity Range | 100-500,000 cP | 5,000-2,000,000 cP | 50-1,000,000 cP |
| Product Compatibility | Honey ? Mayonnaise ? Nut Butters ? Cosmetic Pastes ? Medical Ointments | Molten Chocolate | Sterile Gels |
| Filling Technology | Servo Piston + Mass Flow Meter<br>? 0.1ml Resolution<br>? Real-Time Density Compensation<br>? Flow Rate: 120L/min | Progressive Cavity Pump | Peristaltic Pump (FDA) |
| Temperature Control | PID-Heated Path (20-80°C)<br>±0.5°C Accuracy<br>Auto-Viscosity Adjustment | Same + Jacketed Hopper | Peltier Cooling System |
| Material Contact | 316L EP (Ra<0.4μm) | Hardox 500 + PTFE Coating | Glass-Lined Path |
| Anti-Stick System | NanoGlide? Coating:<br>? Contact Angle >150°<br>? 0% Product Adhesion<br>? FDA 21 CFR Compliant | Same | Ultrasonic Vibrator |
| Cleanability | CIP/SIP Ready:<br>? 8-min Cycle<br>? ATP<3 RLU Validation<br>? Tool-Free Disassembly | Same | VHP Sterilization |
| Container Types | Glass/PET/PP Bottles ? Jars ? Tubes<br>Neck Size: 15-80mm<br>Cap Compatibility: Screw ? Press ? Flip-Top | Same | USP Containers |
| Changeover Time | <90s (Quick-Change Kits) | <120s | <60s |
| Power | 380V/50Hz, 5.5kW | 380V/50Hz, 7.2kW | 380V/50Hz, 4.8kW |
| Certifications | CE, EHEDG EL Class I | FDA 21 CFR 110/117 | ISO 22000:2018 |
Performance Validation:
| Product | Viscosity | Accuracy | Residual |
|---|---|---|---|
| Acacia Honey | 10,000 cP | ±0.42% | <0.3ml |
| Mayonnaise | 80,000 cP | ±0.58% | <0.5ml |
| Almond Butter | 250,000 cP | ±0.73% | <0.6ml |
| Technology | Function | Certification |
|---|---|---|
| PTFE Nano-Coating | Laser-Applied 50μm Layer | FDA 21 CFR 175.300 |
| Air-Knife Purge | 40bar Intermittent Blowoff | EHEDG Test Method |
| Vibrational Agitator | 60Hz Ultrasonic Resonance | ISO 14159 |
1. Bottle Infeed → 2. Auto-Decapping (Existing Containers) → 3. Pre-Heating (20-60°C) → 4. Precision Filling (±0.5%) → 5. Air-Knife Clean Neck → 6. Torque Capping (2-20 N·m) → 7. Weight Verification → 8. Labeling
Max Speed: 50 bottles/min (100ml Honey)
Versatility & Hygiene
? Universal Viscosity Handling: | **Product** | **Viscosity** | **Technical Solution**| |--------------------|-----------------|--------------------------------| | **Runny Honey** | 5,000 cP | Standard Piston | | **Thick Mayo**| 150,000 cP | Heated Shear Nozzle | | **Nut Butter**| 500,000 cP | Progressive Cavity Pump | ? Zero-Cross-Contamination: 1. Isolated Product Paths 2. <0.1ppm Carryover Guarantee 3. Color-Coded Change Kits ? Food-Safe Design: - EHEDG EL Class I Certified - Electropolished Surfaces (Ra<0.4μm) - 3° Drainage Slope
? EHEDG EL Class I (Certificate #EH-2024-HF55) ? FDA 21 CFR 110 (Current Good Manufacturing Practice) ? ISO 22000:2018 Food Safety
"After implementing HF-5200V:
Output: 22 → 50 Bottles/Min (+127%)
Product Waste: 4.8% → 0.15%
Changeover Time: 15min → 90s
ROI Period: 5 months"
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
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