DualFill DF-8000 Series20L Auto Ash Capping & Ink Filling SystemIndustrial-Grade Dual-Function Platform • 45 Drums/Hr • ±0.15% Accuracy • ATEX Zone 22 • Zero Cross-ContaminationCore Technical Spec
20L Auto Ash Capping & Ink Filling System
Industrial-Grade Dual-Function Platform ? 45 Drums/Hr ? ±0.15% Accuracy ? ATEX Zone 22 ? Zero Cross-Contamination
| Parameter | DF-8100 (Standard) | DF-8200X (ATEX) | DF-8300P (Pharma-Grade) |
|---|---|---|---|
| Capacity | 20L (±0.15%) | 20L (±0.2%) | 20L (±0.1%) |
| Throughput | 45 Drums/Hr | 40 Drums/Hr | 38 Drums/Hr |
| Dual-Function Mode | Ash Capping + Ink Filling | Same | Same + Sterile Mode |
| Ash Capping Accuracy | ±0.5% Torque Control | ±0.6% | ±0.4% |
| Ink Filling Accuracy | ±0.15% Gravimetric | ±0.2% | ±0.08% |
| Material Compatibility | Fly Ash ? Carbon Black ? Pigment Inks ? Solvent Inks | Explosive Dusts | USP-Grade Materials |
| Ash Capping Tech | Vacuum-Assisted Dust Hood<br>HEPA H14 Filtration<br>Inflatable Silicone Seal | + Nitrogen Inerting | VHP Sterilization |
| Ink Filling Tech | Coanda Adhesion Nozzle<br>Coriolis Mass Flow Meter<br>Real-Time Viscosity Control | ATEX Gear Pump | Peristaltic Pump (FDA) |
| Changeover Time | <120s (Tool-Free) | <150s | <90s |
| Power | 380V/50Hz, 8.5kW | 24VDC Ex ia | 380V/50Hz, 7.2kW |
| Certifications | CE, ISO 9001 | ATEX Zone 22 | FDA 21 CFR 175.300 |
Performance Validation:
| Material | Dust Emission | OSHA Limit | DF-8000 Performance |
|---|---|---|---|
| Fly Ash | 0.8mg/m3 | 15mg/m3 | ↓95% |
| Carbon Black | 0.5mg/m3 | 3.5mg/m3 | ↓86% |
| Component | Technology | Ink Performance |
|---|---|---|
| Viscometer | Real-Time Rheometer | ±1% Brookfield Accuracy |
| Nozzle Design | Laser-Cut Capillary Break | 0% Splatter |
| Color Control | In-line Spectrophotometer | ΔE<0.5 (CIELab) |
Cycle Time: 80 seconds/drum
Industry-Leading Innovation
? Cross-Contamination Prevention: | **Feature**| **Specification**| |------------------------|--------------------------| | Isolated Zones | Positive Air Pressure Differential | | Color-Coded Tools| Quick-Change Cartridges | | UV-C Decon Tunnel| 6-log Pathogen Reduction | ? Precision Engineering: 1. Ash Capping: ±0.5% Torque Accuracy (5-100 N·m) 2. Ink Filling: ±0.15% Gravimetric Accuracy 3. 99.95% Defect-Free Seals ? Industrial Durability: - Tungsten Carbide Auger (50,000-Hour Lifespan) - IP66 Washdown Protection - 100,000-Hour MTBF
? ATEX 2014/34/EU Zone 22 ? FDA 21 CFR 175.300 ? EHEDG EL Class I
Sherwin-Williams Industrial Coatings:
"After implementing DF-8200X:
Output: 25 → 45 Drums/Hr (+80%)
Dust Emissions: ↓98% (Carbon Black Line)
Ink Color Variance: ΔE>1.0 → ΔE<0.3
ROI Period: 5.8 months"
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: glzoncn@163.com
https://glzon.en.alibaba.com/
cel: +0086 18016442021
