TriFill Ultra TF-10000 Series

• 3-Head Net Weight Filling & Sealing System with DFS SmartCart
  ±0.02% Accuracy ? 100 Containers/Min ? 1/2 Pint to Gallon ? Industry 4.0 AI Integration

• Technical Specifications

• Parameter	TF-1010 (Standard)	TF-1020X (ATEX)	TF-1030P (Pharma)
  Capacity Range	0.25L-5L (±0.02%)	0.25L-5L (±0.03%)	0.25L-5L (±0.025%)
  Throughput	100 Containers/Min	90 Containers/Min	85 Containers/Min
  Accuracy	±0.02% Gravimetric	±0.03%	±0.025%
  Container Types	1/2 Pint ? Quart ? Gallon<br>Glass/Plastic/Metal	Same + Safety Cans	Same + USP Vials
  Filling Technology	Triple Coriolis Mass Flow	ATEX Diaphragm Pumps	Peristaltic Pump (FDA)
  Sealing Method	AI-Guided Crimp Closure	Induction Sealing	Flip-Top + Tamper Band
  Material Contact	316L EP (Ra<0.2μm)	Hastelloy C276	Glass-Lined Path
  DFS SmartCart	200L Capacity<br>? Auto-Height Docking<br>? RFID Tracking<br>? Collision Avoidance	Same + ATEX Pressurization	Same + SIP Capability
  Changeover Time	<45s (Tool-Free)	<50s	<40s
  Power	480V/60Hz, 7.5kW	24VDC Ex ia	480V/60Hz, 6.8kW
  Certifications	NTEP Class 0.2	ATEX Zone 1	FDA 21 CFR 210/211
  Footprint (L×W)	3.2m×1.6m	3.5m×1.8m	3.3m×1.7m

• Core Innovations

• 1. TriSync? Precision Architecture

• Metrology Performance:

• Metric	TF-1010	Industry Standard
  Calibration	NIST-Traceable	Local Standards
  Drift/Year	<0.003%	0.05-0.1%
  Temp Stability	±0.0003%/°C	±0.01%/°C

• 2. DFS SmartCart? Intelligence

• Feature	Technology	Performance
  Auto-Docking	LiDAR + Machine Vision	±0.3mm Positioning
  Material AI	Consumption Forecasting	99.8% Stock Accuracy
  Agile Navigation	SLAM Algorithm (3D Mapping)	0.1s Path Optimization

• Industry-Specific Engineering

• Chemicals & Solvents

• Component	ATEX Solution
  Pressurized Sealing	Nitrogen Inerting (O?<0.3%)
  Vapor Recovery	Activated Carbon Filtration
  Static Control	Ionized Air Curtain (10? ions/cm3)

• Food & Beverage

• Hygienic Design:

• Preservation Tech:

  System	Function
  N? Flushing	O?<0.1% Headspace
  Light Blocking	Amber UV-Filtered Hood

• Pharmaceuticals

• Certification	Feature
  ISO 13485	Cleanroom Compatibility
  USP <797>	Viable Particle Control
  GDP Compliance	Blockchain Batch Records

• Smart Control Ecosystem

• **10" HMI with TriOS?**

• AI-Driven Features:

• Predictive Sealing:

  Parameter	Action
  Cap Defect Detection	Force Adjustment
  Material Crystallization	Path Heating Trigger

• Zero-Downtime System:

  Component	Predictive Alert
  Pump Wear	Vibration >4.5mm/s
  Seal Degradation	Friction >8N

• Operational Workflow

• 1. Container Infeed → 2. DFS Cart Auto-Docking →
  3. Net Weight Taring (±0.005%) → 4. Triple-Head Filling (±0.02%) →
  5. Vacuum Nozzle Retract → 6. AI Crimp/Seal (100-1000N) →
  7. 100% Vision Inspection → 8. Blockchain Serialization

• Cycle Time: 0.6 seconds/container

• Technical Advantages

• Precision Engineering:

• ? Triple-Head Superiority:
   - 0.001% Resolution Coriolis Meters
   - Cross-Channel Density Compensation
   - Air Buoyancy Auto-Correction
  ? DFS SmartCart Intelligence:
   | **Feature**| **Performance**|
   |----------------------|------------------------|
   | 200L Capacity| 4×50L Totes |
   | Auto-Height Docking | ±0.3mm (LiDAR Guided) |
   | Material Tracking | RFID/NFC/QR Code|
  ? Sealing Perfection:
   1. Force-Controlled Crimping (100-1000N)
   2. Helium Leak Test Integration
   3. Micro-Defect Vision Inspection

• Models & Configurations

• Model	Target Industry	Key Feature
  TF-1010	Chemicals/Solvents	NTEP Class 0.2 Accuracy
  TF-1020X	Flammable Liquids	ATEX Zone 1 Pressurized
  TF-1030P	Pharma/Biotech	USP <797> Compliance

• Certifications

• ? NTEP Certificate 20-041 (Class 0.2)
  ? ATEX 2014/34/EU Zone 1 (TF-1020X)
  ? FDA 21 CFR 210/211
  ? EHEDG EL Class I
  ? ISO 9001:2015

• Performance Validation

• BASF Chemical Report:

• *"After 6 months using TF-1010:

  • Output: 55 → 100 containers/min (+82%)

  • Fill Accuracy: ±0.15% → ±0.018%

  • Material Savings: $280,000/year

  • ROI: 4.2 months"*

• Why Choose TF-10000?

• Transformative Efficiency:

• ? Industry-Leading Speed:
   - 100 Containers/Minute
   - 3× Faster Than Single-Head Systems
   - 99.5% Mechanical Uptime
  ? SmartCart Revolution:
   | **Function**| **Value** |
   |----------------------|----------------------------|
   | Changeover Time| ↓85% (45s vs 5 min) |
   | Material Waste | ↓98% (0.02% Residual) |
   | Labor Efficiency | 1 Operator for Full Line |
  ? Future-Proof Design:
   - OPC UA Connectivity
   - Digital Twin Integration
   - OTA Firmware Updates

APPLICABLE BARREL TYPE

COMPANY PROFILE

Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.

We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.

Live Shooting

Support customization, low price, no middlemen, factory direct sales, large quantity and more favorable. Product quality assurance, simple operation and durability. We have professional customer service to consult and provide technical guidance at any time.

Our office and workshop

Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance