DualFill Pro DFS-9000 Series

• 2-Head Inline Net Weight Filler & Crimp Sealer with DFS Smart Cart
  ±0.05% Accuracy ? 40 Pails/H ? ATEX/FDA Certified ? Industry 4.0 Integration

• Technical Specifications

• Parameter	DFS-9100 (Standard)	DFS-9200X (ATEX)	DFS-9300H (High-Visc)
  Capacity Range	1-20L (±0.05%)	1-20L (±0.08%)	1-20L (±0.06%)
  Throughput	40 Containers/H	36 Containers/H	32 Containers/H
  Accuracy	±0.05% Gravimetric	±0.08%	±0.06%
  Viscosity Range	50-500,000 cP	100-300,000 cP	5,000-1,000,000 cP
  Container Types	Gallons ? 5-20L Pails ? Jerrycans	Same + Safety Cans	Same + Cubitainers
  Filling Technology	Dual Coriolis Mass Flow Meters	ATEX Gear Pumps	Heated Screw Auger
  Crimp Force	800-5000N (±1%)	1000-6000N (±1.5%)	1200-7000N (±1.2%)
  DFS Cart Capacity	200L (4×50L Totes)	Same + ATEX Pressurization	Same + Heated Jacket
  Material Tracking	RFID/NFC Auto-ID	Same	Same
  Changeover Time	<90s (Tool-Free)	<100s	<85s
  Power	480V/60Hz, 8.5kW	24VDC Ex ia	480V/60Hz, 11kW
  Certifications	NTEP/OIML R117	ATEX Zone 2	FDA 21 CFR 177.2600
  Footprint (L×W)	3.5m×1.8m	3.8m×2.0m	3.6m×1.9m

• Core Innovations

• 1. DFS SmartCart? System

• SmartCart Features:

• Function	Technology	Performance
  Collision Avoidance	LiDAR + Ultrasonic Sensors	0.5m Detection Range
  Auto-Replenishment	Weight Monitoring + Predictive Alert	<2% Stockout Risk
  Safety System	SIL-2 Emergency Brake	0.3s Response Time

• 2. SyncFill? Dual-Head Control

• Component	Innovation	Precision
  Cross-Channel Calibration	Real-Time Density Compensation	±0.02% Head Variance
  Adaptive Crimping	AI-Force Profiling	99.99% Seal Integrity
  Residual Control	Vacuum Suction + Capillary Break	<0.05ml Residual

• Industry-Specific Engineering

• Chemicals & Solvents

• Feature	Certification
  ATEX Zone 1	Pressurized DFS Cart
  VOC Containment	Activated Carbon Filtration
  Corrosion Resistance	Hastelloy C276 Flow Path

• Food & Pharma

• GMP Compliance:

  Component	Standard
  316L EP Surfaces	FDA 21 CFR 177.2600
  Cleanability	EHEDG EL Class I

• Batch Traceability:

• Industrial Lubricants

• Challenge	Solution
  High-Viscosity	80°C Heated Path + Screw Auger
  Settling	DFS Cart Agitation System
  Static Risk	Ionized Air Curtain (10? ions/cm3)

• Smart Control Ecosystem

• **10" HMI with DFS-OS?**

• IIoT Features:

• Predictive Maintenance:

  Component	Alert Threshold
  Crimp Head Wear	Force Deviation >5%
  Seal Degradation	Friction >10N

• Quality Assurance:

  Parameter	Precision
  Fill Weight	±0.05% (NTEP Class III)
  Seal Integrity	Helium Test <10?? mbar·L/s
  Lid Alignment	±0.3mm Vision Inspection

• Operational Workflow

• 1. Pail Loading → 2. DFS Cart Auto-Docking →
  3. Net Weight Taring (±0.01%) → 4. Dual-Head Filling (±0.05%) →
  5. Vacuum Nozzle Retraction → 6. AI-Guided Crimping (800-5000N) →
  7. 100% Seal Verification → 8. DFS Cart Auto-Replenishment

• Cycle Time: 90 seconds/pail

• Certifications

• ? ATEX 2014/34/EU Zone 1 (DFS-9200X)
  ? FDA 21 CFR 177.2600
  ? NTEP Certificate 19-032
  ? OIML R117 Class 0.5
  ? ISO 9001:2015

• DFS SmartCart Specifications

• Parameter	DFS-9100
  Capacity	200L (4×50L Totes)
  Weight	320kg (Empty)
  Height Adjustment	800-1200mm Auto-Leveling
  Safety System	SIL-2 Brake + Lid Sensor
  Battery	10h Operation/LiFePO?
  Connectivity	OPC UA/5G/Wi-Fi 6

• Performance Validation

• Dow Chemical Case Study:

• *"After 6 months using DFS-9100:

• Output: 22 → 40 pails/hour (+82%)

• Material Loss: 0.8% → 0.03% ($380k/year saved)

• Seal Failures: 1.2% → 0.01%

• ROI: 5.8 months"*

• Why Choose DFS-9000?

• Industry 4.0 Integration:

• ? DFS SmartCart Advantages:
   - Real-Time Material Tracking (RFID/NFC)
   - Collision Avoidance (LiDAR + AI Vision)
   - Auto-Height Docking (±1mm)
  ? Precision Engineering:
   | **Component** | **Performance**|
   |----------------------|------------------------|
   | Dual Coriolis Meters | ±0.02% Synchronization |
   | Servo Crimp Head | 5000N Force ±1% |
   | Load Cells | 0.002% Repeatability|
  ? Safety Architecture:
   1. ATEX Pressurized Enclosure
   2. Gas Detection System (1% LEL)
   3. SIL-2 Emergency Stop

APPLICABLE BARREL TYPE

COMPANY PROFILE

Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.

We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.

Live Shooting

Support customization, low price, no middlemen, factory direct sales, large quantity and more favorable. Product quality assurance, simple operation and durability. We have professional customer service to consult and provide technical guidance at any time.

Our office and workshop

Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance