BELT CONVEYOR
- Brand： glzon
- Model： GZM_30L
GBS Series Modular Belt Conveyors
Precision Material Flow for Extreme Conditions
Core Innovation: Self-Correcting Intelligence
Shanghai Guangzhi GBS Series integrates AI Vision Belt Tracking, Dynamic Tension Control, and Modular QuickSwap? Frame to conquer critical challenges:
? 90% reduction in belt misalignment damage
? Changeover time: 8h → 30min
? Incline capability: Up to 28°
? 35% energy savings
Engineering Breakthroughs
1. Self-Optimizing Conveyance
Performance Benchmark:
Function | Conventional Conveyor | GBS Intelligent System |
|---|---|---|
Misalignment Response | >30 seconds | 0.8 seconds |
Tension Accuracy | ±15% | ±3% |
Material Flow Error | ±8% | ±1.5% |
2. Heavy-Duty Structural Design
Triple-Layer Idlers:
Core: Carbon steel with SKF bearings (L10: 50,000h)
Mid: Polyurethane damping layer (82% shock absorption)
Surface: Ceramic/stainless cladding (3X wear resistance)
Patented Truss Frame:
Span
Conventional Deflection
GBS Deflection Control
10m
12mm
≤3mm
25m
38mm
≤8mm
Technical Specifications
Model | GBS-802F (Food Grade) | GBS-1500M (Mining) | GBS-3000X (ATEX) |
|---|---|---|---|
Belt Width | 300-1200mm | 800-2000mm | 500-1800mm |
Belt Speed | 0.1-3.5m/s | 0.05-4.2m/s | 0.1-2.8m/s |
Max Incline | 22° | 28° | 18° |
Load Capacity | ≤120kg/m | ≤580kg/m | ≤90kg/m |
Motor Power | 5.5-22kW IE4 | 15-200kW | 3-37kW ATEX |
Hygienic Design | EHEDG Certified | IP69K Dustproof | ATEX Zone 21 |
Industry Solutions
Application | Pain Point | GBS Technology | Outcome |
|---|---|---|---|
Mine Crushing Line | Impact load fractures | Dual-Wave Buffer Bed (400J absorption) | Idler life ↑ to 16,000h |
Flour Mill Conveying | Dust explosion risk | N? Inerting + Static-Dissipative Belt | NFPA 652 compliance |
Bulk Port Handling | Salt corrosion/typhoon shift | 316L SS Frame + Hurricane Anchors | 15-year lifespan (ISO 9224) |
Auto Assembly Line | Vibration damage | Maglev Drive (<0.5mm/s vibration) | Defect rate ↓ to 50ppm |
Operational Economics
Iron Ore Conveying Case (500t/h):
Conventional System Issues:
? 143h annual downtime (misalignment/breakage)
? Energy: 0.82kWh/ton
GBS-1500M Solution:
? Hydraulic auto-alignment
? Regenerative braking
Results:
? >99.2% operational availability
? Energy ↓ to 0.57kWh/ton
? ROI: 3.1 years
Modular Innovation
QuickSwap? Three-Module System:
Drive Module:
Tool-free gearbox swap (DIN 760: 3-minute change)
Permanent magnet motor (95.8% efficiency)
Frame Module:
Unit Length
Connection
Safety Factor
3m
ISO bolt/pin
2.5X
6m
Hydraulic latch
3.8X
Maintenance Module:
Self-lubricating idlers (12-month maintenance-free)
RFID lifespan prediction
Global Compliance & Support
Certifications:
ISO 283: Steel cord conveyor belts
FEM 2.222: Drive unit safety factors
ATEX 2014/34/EU (Explosion-proof models)
FDA 21 CFR (Food-grade versions)
Zero-Downtime Network:
Predictive Maintenance:
Parameter
Alert Threshold
Response
Bearing temperature
>85°C
<2 hours
Belt damage
>20mm tear
Instant shutdown
Global Spares Hubs:
Location
Critical Parts
Delivery
Duisburg, Germany
Drive units
12 hours
Chicago, USA
Control modules
8 hours
Redefining Conveying Reliability
Shanghai Guangzhi GBS: Where heavy loads meet intelligent control – engineered for mines, ports, and precision manufacturing. ??