Simple & Easy to operate filling machine, simply place the empty tins on the weighing platform, and it will automatically fill by itself. No mechanical setting on machine when changing container s
Precision Engineered for High-Value Liquids
Shanghai Guangzhi GW-200 achieves ±0.1% gravimetric accuracy in semi-automatic operation – combining OIML Class 0.5 load cells, AI flow control valves, and anti-splash nozzles to solve critical challenges:
? ±0.1% dosing for lubricants/flavors/pharmaceuticals
? <2 min changeover for multi-product facilities
? 55% lower cost vs full automation
? Eliminates operator error (±3% manual variance)
Performance Specifications:
Weighing System:
OIML R60 Class 0.5 load cells (±0.05% linearity)
Adaptive Flow Control:
| Phase | Flow Rate | Accuracy |
|---|---|---|
| Bulk Fill | 5 L/min | ±0.5% |
| Transition | 2 L/min | ±0.2% |
| Dribble Fill | 0.5 L/min | ±0.05% |
Dual Control Modes:
| Mode | Application | Safety Certification |
|---|---|---|
| Foot Pedal | Hands-free operation | Emergency stop <0.1s |
| Two-Hand Control | Fixed tin positioning | ISO 13849 PLc |
Spill Prevention:
Tapered anti-splash nozzles (residual ≤0.1ml)
Ionizing bars (<10? Ω surface resistance)
| Model | GW-210 (Standard) | GW-220X (ATEX) | GW-230F (Food Grade) |
|---|---|---|---|
| Capacity | 0.5-20kg | 1-15kg | 0.2-10kg |
| Accuracy | ±0.1% | ±0.2% | ±0.1% |
| Speed | 15-30 tins/hour | 12-25 tins/hour | 15-28 tins/hour |
| Tin Size | ?150-300mm | ?150-280mm | ?100-250mm |
| Wetted Materials | 304 SS + PTFE | 316L + ATEX seals | 316L + FDA UHMW-PE |
| Power | 220VAC/0.5kW | 24VDC intrinsic safe | 220VAC/0.6kW |
| Gas Consumption | None | N? purge (5 L/min) | None |
| Changeover Time | <2 min | <3 min | <2 min |
| Industry | Pain Point | GW-200 Solution | Quantifiable Impact |
|---|---|---|---|
| Industrial Lubricants | $120k/yr claim losses | ±0.1% accuracy + batch traceability | Claims reduced by 95% |
| Flavor & Fragrance | 2.3% material waste | Precision dribble fill phase | Saved $78k/yr in raw materials |
| Pharma Intermediates | Cross-contamination risks | Quick-change nozzles + CIP | Cleaning time ↓70% |
Lubricant Manufacturer Case:
Manual Process:
? ±1.5% variance → $85k/yr waste
? 30% efficiency loss due to fatigueGW-210 Implementation:
? ±0.1% accuracy
? Operator only handles tin placementResults:
? $78k annual savings
? 55% productivity gain
? ROI: 4.8 months
| Parameter | Manual Filling | GW-200 Semi-Auto | Full Auto Line |
|---|---|---|---|
| Accuracy | ±3% | ±0.1% | ±0.05% |
| Time per Tin | 2-3 min | 45-90 sec | 20-30 sec |
| Changeover | Immediate | <3 min | >30 min |
| Investment | $500 | 18k | >$150k |
| Optimal Scenario | Micro batches | Mid-volume flexibility | Mass production |
Global Compliance:
OIML R60 Class 0.5
FDA 21 CFR 177.2600
ATEX Category 3 (GW-220X)
CE EN 10169 (corrosion protection)
Platinum Service:
2-Hour Remote Support: AR-assisted diagnostics
Critical Spares:
| Component | Delivery |
|---|---|
| Load cells | ≤48h global |
| Filling valves | ≤24h domestic |
Lifetime Calibration:
Annual OIML weight calibration
| Accuracy Shift | Action |
|--------------------|--------------------------|
| >0.05% | Free sensor replacement |
Precision Meets Pragmatism
Shanghai Guangzhi GW-200: Where human expertise and metrological excellence unite – filling your most valuable liquids with uncompromised accuracy. ??
