Functional features:Product Settings - Store weight settings and related filling parameters for 20 different products, easy to operate and learnMulti stage filling - can be divided into two stages (fa
200L 4-Gun Varnishes Drum Filling Machine
Quadruple Speed. Zero Skin. Explosion-Safe.
Parameter | QF-4100 (Standard) | QF-4200X (ATEX) | QF-4300H (High-Build) |
|---|---|---|---|
Capacity | 180-220L (±0.15%) | 180-220L (±0.2%) | 180-220L (±0.18%) |
Throughput | 40 drums/hour | 36 drums/hour | 38 drums/hour |
Accuracy | ±0.15% mass flow | ±0.2% | ±0.18% |
Gun Configuration | 4× Servo-Controlled | 4× Ex-rated | 4× Heated Nozzles (80°C) |
Viscosity Range | 50-500,000 cP | 100-300,000 cP | 200-200,000 cP |
Filling Technology | Coriolis ×4 + AI Sync | ATEX Gear Pump ×4 | Pulsed Flow ×4 |
Skin Prevention | N? Blanketing (O?<0.3%) | Same + O? Scavenger | Ultrasonic Agitation |
Material Contact | 316L SS + PTFE | Hastelloy C276 | 316L EP + PEEK Coating |
VOC Control | Carbon Adsorption >99% | RTO >99.5% | Condensation + Carbon |
Power | 480V/60Hz, 18kW | 24VDC Ex ia | 480V/60Hz, 22kW |
N? Consumption | 50 L/min | 60 L/min | 55 L/min |
Color Change Time | <120s (Auto-Purge) | <150s | <130s |
Footprint (L×W×H) | 4.5m×3.2m×3.0m | 4.8m×3.5m×3.2m | 4.6m×3.3m×3.1m |
Performance Metrics:
Parameter | Single-Gun System | QF-4100 | Advantage |
|---|---|---|---|
Fill Time (200L) | 210s | 52s | 75% faster |
Viscosity Shift Error | ±0.8% | ±0.15% | 5x more stable |
Residual Variation | 120ml/drum | <20ml/drum | ↓83% |
Technology | Function | Certification |
|---|---|---|
Micro-Environment Control | N? Curtain + O? Scavenger | ISO 2813 Gloss Retention |
Surface Agitation | 40kHz Ultrasonic Waves | ASTM D1644 Yellowing Test |
Inert Gas Blanketing | O?<0.3% at Drum Headspace | ASTM D1309 Skin Formation |
Furniture & Wood Coatings
Feature | Performance |
|---|---|
Gloss Retention | ΔGU<2 (60° angle) |
Ambering Prevention | UV Filter Nozzles (385nm cutoff) |
Brush Mark Reduction | Laminar Flow Filling |
Automotive Clearcoats
Metamerism Control:
D65/D50 Light Source Simulation
ΔE<0.4 Color Consistency
Fast-Cure Compatibility:
Parameter | Specification |
|---|---|
IR Curing Support | 60°C Pre-Heating Option |
VOC Compliance | <420g/L Mode |
Marine & Yacht Finishes
Anti-Blushing System:
Dehumidified Air Curtain (RH<30%)
Temperature Control (±1°C)
Salt Spray Resistance:
316L Stainless Steel Construction
ISO 9227 Corrosion Rating C5M
15" HMI with VarnishOS?
AI Modules:
Predictive Skin Formation:
Risk Factor | Preventive Action |
|---|---|
O? >0.5% for >2min | Boost N? Flow 30% |
Temp Drop >3°C | Activate Nozzle Heating |
Anomaly Detection:
Fault | Resolution |
|---|---|
Gun Flow Imbalance | Auto Re-Calibration in 5s |
Viscosity Spike | Adjust Temp + Flow Rate |
? ATEX 2014/34/EU (Zone 1) - QF-4200X ? FDA 21 CFR 175.300 ? ISO 2813 Gloss Standard ? CE EN 12981:2005 ? ISO 12944 C5-M Corrosion
1. AGV Drum Loading → 2. Laser Lid Removal → 3. N? Purging (O?<0.3%) → 4. Quad-Gun Synchronized Filling → 5. Ultrasonic Anti-Skinning → 6. Torque-Controlled Sealing → 7. VOC Capture Hood Engagement
Cycle Time: 90 seconds/drum
Sherwin-Williams Case Study:
*"After implementing QF-4100 for polyurethane varnishes:
Output: 15 → 40 drums/hour (+167%)
Skin Waste: 3.2% → 0.07%
VOC Abatement: >99.2% (EPA Method 25A)
ROI: 5.8 months"*
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: glzoncn@163.com
https://glzon.en.alibaba.com/
cel: +0086 18016442021
