200kg bucket automatic lid opening, filling, and capping integrated machine. Automatic barrel feeding, sorting, and precise positioning of barrel mouth. Adopting top-notch capping and capping technolo
200L Multi-Station Phenol Filling Machine
Triple-Containment Precision for Hazardous Chemicals
Critical Safety Metrics:
Vapor Containment:
? Primary Seal: Kalrez? 6375 gasket (-20°C to 327°C)
? Secondary Seal: Inflatable PTFE bladder
? Tertiary Seal: Negative pressure hood (>99.99% capture)
Leak Detection:
? Laser VOC scanner (1ppm sensitivity)
? SIL-3 emergency shutdown (response <0.5s)
Parameter | PS-4100 Standard | PS-4200X Zone 0 |
|---|---|---|
Capacity | 180-220L (±0.1%) | 180-220L (±0.15%) |
Throughput | 20 drums/hour | 18 drums/hour |
Material Contact | Hastelloy C276 + PTFE | Alloy 59 + PFA Lined |
Temperature Control | 40-80°C (±0.5°C) | 40-80°C (±0.3°C) |
VOC Recovery | >99.99% (Carbon + Condenser) | >99.995% (Thermal Oxidizer) |
Explosion Protection | N/A | ATEX/IECEx Zone 0 |
Filling Accuracy | ±0.1% Coriolis | ±0.15% Mass Flow |
Crystallization Prevent | Electric Trace Heating | Steam Jacket + Agitation |
Power | 480V/60Hz, 28kW | 24VDC Ex ia, 30kW |
N? Consumption | 60 L/min | 70 L/min |
Decon System | NaOH CIP (5% w/v) | Automated SIP (pH 12.5) |
Risk | Engineering Solution | Certification |
|---|---|---|
Skin Contact | Robotic drum handling | ANSI/ISEA 105-2016 Cat.4 |
Vapor Inhalation | Negative pressure enclosure | OSHA PEL <0.5ppm |
Environmental Release | Double-walled piping + leak detection | EPA RCRA Class U |
Fire/Explosion | Intrinsic safety barriers | NFPA 497 Class I Div 1 |
Chemical Safety:
? REACH Annex XVII (Phenol Restrictions) ? OSHA 1910.119 PSM Compliance ? EPA 40 CFR Part 68 Risk Management
Material Certifications:
Component | Standard |
|---|---|
Gaskets | ISO 15156-3 NACE MR0175 |
Sensors | EN 50281-1-2 Dust Ignition |
Electronics | IEC 60079-11 Ex ia IIC T4 |
10" ATEX HMI with ChemGuard OS
Predictive Safety Features:
Seal Degradation AI:
Parameter | Maintenance Trigger |
|---|---|
Permeation >0.1μg/hr | Seal replacement required |
Temp variance >2°C | Heating system calibration |
Crystallization Alert:
Condition | Response |
|---|---|
Temp <40°C for >5min | Auto steam injection |
Viscosity >500cP | Agitator activation |
BASF Ludwigshafen Case Study:
? Operational Results: - Spill incidents: 8/year → **0** (24 months) - Exposure risk: Reduced to ALARA levels - Filling accuracy: ±0.08% at 55°C ? Safety Metrics: ? VOC emissions: <0.05 ppm (EPA Method 18) ? Decon efficiency: Phenol residual <0.1ppm
Capability | Standard Fillers | PS-4100 |
|---|---|---|
Vapor Containment | Single gasket (95% capture) | Triple barrier (99.99%) |
Crystallization Control | Manual steam tracing | Auto temp/agitation |
Emergency Response | >2s shutdown | SIL-3 <0.5s |
Material Compatibility | 316L SS (corrosion >0.5mm/yr) | Alloy 59 (<0.01mm/yr) |
? ATEX 2014/34/EU Cat.1 Zone 0 (PS-4200X) ? IECEx IEC 60079-0/11/31 ? ASME B31.3 Process Piping ? ISO 15156-3 NACE MR0175 ? SIL-3 (IEC 61511)
Service | Essential | Platinum |
|---|---|---|
Leak Testing | Annual helium test | Quarterly laser VOC scan |
Spare Parts | Global 72h delivery | On-site alloy component stock |
Safety Recertification | Annual ATEX audit | Continuous compliance monitoring |
Decon Training | 8-hr chemical handling | Live phenol spill simulation |
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: glzoncn@163.com
https://glzon.en.alibaba.com/
cel: +0086 18016442021
