ResinFill Pro RF-3000 Series30L Automatic Explosion-Proof Resin Filling SystemATEX Zone 1 Certified • 45 Drums/Hr • ±0.1% Gravimetric Accuracy • Triple VOC Containment • Industry 4.0 IntegrationCore T
30L Automatic Explosion-Proof Resin Filling System
ATEX Zone 1 Certified ? 45 Drums/Hr ? ±0.1% Gravimetric Accuracy ? Triple VOC Containment ? Industry 4.0 Integration
| Parameter | RF-3100 (Standard) | RF-3200X (ATEX Zone 1) | RF-3300P (Pharma-Grade) |
|---|---|---|---|
| Capacity | 30L (±0.1%) | 30L (±0.15%) | 30L (±0.08%) |
| Throughput | 45 Drums/Hr | 40 Drums/Hr | 38 Drums/Hr |
| Accuracy | ±0.1% Gravimetric | ±0.15% | ±0.08% |
| Viscosity Range | 100-1,000,000 cP | 500-800,000 cP | 50-2,000,000 cP |
| Explosion Protection | ATEX Zone 1/21 | IECEx Zone 0 | ATEX Zone 1 + cGMP |
| Filling Technology | Coriolis Mass Flow + Gear Pump | ATEX Diaphragm Pump | Peristaltic Pump (FDA) |
| Material Contact | Hastelloy C276 | Zirconium Alloy | 316L EP (Ra<0.2μm) |
| VOC Containment | TripleLock? System:<br>1. N? Inerting (O?<0.3%)<br>2. -0.8bar Vacuum Hood<br>3. Activated Carbon Adsorption | + Explosion Venting | VHP Sterilization |
| Static Control | Ionized Air Curtain<br>? 10? ions/cm3 Output<br>? <0.1kV Surface Charge<br>? Spark Detection (0.1s Shutdown) | SIL-2 Certified | ESD Grounding System |
| Changeover Time | <90s (Auto-Tooling) | <110s | <75s |
| Power | 480V/60Hz, 15kW | 24VDC Ex ia | 480V/60Hz, 12kW |
| Certifications | CE, ISO 9001 | ATEX/IECEx Zone 0 | FDA 21 CFR 175.300 |
Performance Validation:
| Resin Type | Viscosity | Accuracy | Fill Speed |
|---|---|---|---|
| Epoxy Resin | 350,000 cP | ±0.07% | 180L/min |
| Polyurethane | 120,000 cP | ±0.09% | 160L/min |
| Silicone | 500,000 cP | ±0.12% | 150L/min |
| Layer | Technology | Certification |
|---|---|---|
| Primary Barrier | Nitrogen Inerting (O?<0.3%) | EN 60079-2 |
| Secondary Containment | -0.8bar Vacuum Hood | ASME Section VIII |
| Tertiary Capture | Activated Carbon Bed (99.97% VOC Adsorption) | EPA Method 25 |
Chemical Processing
| Resin Type | Technical Solution | Performance |
|---|---|---|
| Epoxy Systems | Heated Path (60°C±1°C) | 0% Crystallization |
| Polyurethane | Moisture Control (<10ppm H?O) | 0% Foaming |
| Vinyl Esters | PTFE-Lined Flow Path | HCl Resistance |
Electronics Manufacturing
ESD-Safe Design:
Precision Dispensing:
| Parameter | Specification |
|---|---|
| Pot Life Accuracy | ±0.5% Mix Ratio |
| Micro-Bubble Control | Vacuum Degassing (-0.9bar) |
Pharmaceutical Encapsulation
| cGMP Feature | Technical Implementation |
|---|---|
| Cleanability | SIP Validation (121°C/30min) |
| Data Integrity | 21 CFR Part 11 Audit Trail |
| Material Safety | USP Class VI Certification |
1. AGV Drum Delivery → 2. Robotic Lid Removal → 3. N? Purging (O?<0.3%) → 4. Precision Filling (±0.1%) → 5. Vacuum Nozzle Retract → 6. Torque-Sealing (50-150 N·m) → 7. Helium Leak Test → 8. VOC Recovery → 9. Automated Palletizing
Cycle Time: 80 seconds/drum
Zero-Risk Precision Engineering
? Explosion-Safe Architecture: | **Component** | **ATEX Solution**| |----------------------|---------------------------------| | Electrical System | Intrinsic Safety (Ex ia) | | Mechanical Seals| Double Containment Plan 53B | | Sensors | SIL-2 Certified Spark Detection | ? VOC-Free Operation: 1. 99.97% Carbon Adsorption Efficiency 2. -0.8bar Vacuum Containment Hood 3. Kalrez?6375 Seals (<0.01mg/m3 Leak) ? Industrial 4.0 Integration: - OPC UA/MQTT/PROFINET Connectivity - Predictive Maintenance AI - Blockchain Batch Tracking
? ATEX 2014/34/EU Zone 1/21 (Category 1G) ? IECEx IEC 60079-0/1/7/11 ? FDA 21 CFR 175.300 ? ASME BPE-2022 (RF-3300P)
Dow Chemical Resin Division:
"After implementing RF-3200X:
Output: 22 → 45 Drums/Hr (+105%)
VOC Emissions: ↓99.2% (Carbon Adsorption)
Accuracy: ±0.7% → ±0.08%
ROI Period: 8 months"
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: glzoncn@163.com
https://glzon.en.alibaba.com/
cel: +0086 18016442021
