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GZM-25 Weighing Filling Machine, a Filling Head with a Cap, Explosion-proof, Suitable for Chemical, Agriculture, Paint, Coating,2

2025-04-29 14:00:26 glzon

Automatic explosion-proof  Filling Machine,filling machine for liquids,Multi-functional filling machine with Capping

GZM-25 Weighing Filling Machine

Explosion-Proof Filling Head with Cap, Suitable for Chemical, Agricultural, Paint, and Coating Industries


Overview:

The GZM-25 Weighing Filling Machine is a high-precision, explosion-proof filling system designed for hazardous environments and aggressive liquids. It features a weighing-based filling mechanism, an explosion-proof filling head with cap, and robust construction to handle chemicals, agricultural products, paints, coatings, and flammable liquids. Compliant with ATEX/IECEx standards, this machine ensures safety and accuracy in Zone 1/21 or Zone 2/22 environments.


Key Features:

  1. Explosion-Proof Design:

    • ATEX/IECEx Certification: Safe for use in Zone 1/21 (gas) and Zone 2/22 (dust) hazardous areas.

    • Spark-Resistant Components: Filling head, nozzles, and electrical systems meet intrinsic safety standards.

    • Static Grounding System: Neutralizes static electricity to prevent ignition risks.

  2. Weighing-Based Precision:

    • High-Accuracy Load Cells: ±0.1% accuracy ensures consistent fill levels.

    • Weight-Based Filling: Preset target weights for precise dosing of liquids.

    • Drift-Free Nozzle: Eliminates dripping after filling to reduce spillage and waste.

  3. Integrated Capping System:

    • Automated Capping Head: Seals containers immediately after filling to prevent contamination.

    • Adjustable Torque: Customizable cap tightness for different container types.

  4. Versatile Applications:

    • Chemicals: Solvents, acids, bases, and corrosive liquids.

    • Agriculture: Pesticides, fertilizers, and crop protectants.

    • Paint & Coatings: Viscous materials up to 10,000 cP (optional pump upgrade).

    • Flammable Liquids: Fuels, thinners, and industrial solvents.

  5. Safety & Compliance:

    • Overfill Protection: Automatically stops filling if preset weight is exceeded.

    • Emergency Stop Function: Instantly halts operation in case of emergencies.

    • Nitrogen Blanketing (Optional): Inert gas purging to prevent foaming or oxidation.

  6. User-Friendly Operation:

    • Touchscreen HMI: Intuitive interface for setting parameters, monitoring batches, and troubleshooting.

    • Foot Pedal Control: Hands-free start/stop for manual operation.

    • Pre-Programmed Recipes: Store multiple fill settings for different products or container sizes.

  7. Durability & Compatibility:

    • Corrosion-Resistant Materials: Stainless steel (304/316), PTFE, and chemical-resistant elastomers.

    • IP65/69K Rating: Dust and water resistance for harsh environments.

    • Temperature Control (Optional): Heated jackets for viscous or temperature-sensitive materials.

  8. Foam Management:

    • Anti-Foam Nozzles: Minimize air entrapment and foaming during filling.

    • Adjustable Fill Speeds: Control flow rate to reduce splashing and foam.

  9. Customization Options:

    • Labeling Integration (Optional): Apply barcodes, batch numbers, or expiration dates.

    • Conveyor Systems (Optional): Automate container loading and unloading.


Technical Specifications:

  • Filling Range: 1–25 liters (customizable for larger volumes).

  • Accuracy: ±0.1% of target weight.

  • Nozzle Type: Explosion-proof, self-purging, with integrated capping.

  • Materials: Stainless steel (304/316), PTFE, and chemical-resistant plastics.

  • Viscosity Handling: Up to 10,000 cP (optional high-flow pump).

  • Environment Rating: IP65/69K (dust and water resistant).

  • Compliance: ATEX, IECEx, and CE certified for hazardous areas.


Applications:

  • Chemical Industry: Adhesives, resins, solvents, and corrosive chemicals.

  • Agriculture: Pesticides, insecticides, herbicides, and fertilizers.

  • Paint & Coatings: Enamels, varnishes, and high-viscosity coatings.

  • Pharmaceuticals: Disinfectants, alcohol-based formulations, or API solutions.

  • Industrial Manufacturing: Lubricants, oils, and flammable liquids.


Operation Steps:

  1. Container Placement: Position the container on the weighing platform.

  2. Nozzle Positioning: The explosion-proof nozzle extends into the container to minimize splashing.

  3. Filling: The machine fills to the preset weight using load cells.

  4. Capping: The integrated capping head seals the container immediately after filling.

  5. Container Removal: Filled and capped container is removed manually or via conveyor (optional).

  6. Cleanup (Optional): Nozzle self-purges or undergoes manual cleaning.


Benefits:

  1. Safety: Explosion-proof design and ATEX compliance ensure secure operation in hazardous environments.

  2. Precision: Weight-based filling minimizes overfilling and material waste.

  3. Flexibility: Handles viscous, corrosive, or flammable liquids with ease.

  4. Ease of Use: Touchscreen HMI, foot pedal control, and pre-programmed recipes simplify operation.

  5. Low Maintenance: Tool-free cleaning and durable construction minimize downtime.

  6. Customization: Optional features like nitrogen blanketing, labeling, and conveyors enhance functionality.


Why Choose the GZM-25?

This weighing filling machine combines explosion-proof safety, precision, and versatility into a reliable solution for hazardous environments. With its integrated capping system, corrosion-resistant materials, and ATEX certification, it’s ideal for industries handling chemicals, agricultural products, paints, and coatings. Its user-friendly design and customization options make it a top choice for small to medium-scale production in demanding industries.

Immediate Order:

Website: http://www.22694.cn/product/drumfillingmachines-en.html

Alibaba: https://www.alibaba.com/product-detail/High-Speed-Drum-Filling-Machine-Automatic_1601405682760.html?spm=a2747.product_manager.0.0.515e2c3cjNCu3K

China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com

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