50L 2-head Automatic Barrel Filling Machine 2
A 50L 2-head Automatic Barrel Filling Machine is a high-efficiency solution designed for filling large containers (e.g., 50-liter barrels) with liquids such as paint, water-based paint, oil, chemicals, or food-grade products. This machine is ideal for medium to large-scale production environments where speed, accuracy, and reliability are critical. Below is an overview of its key features, components, and benefits:
Key Features:
Dual-Head Design:
Two independent filling nozzles allow for simultaneous filling of two barrels.
Doubles throughput compared to single-head machines, increasing productivity.
High-Capacity Filling:
Designed for filling 50-liter barrels, drums, or IBC totes.
Suitable for viscous liquids like paint, enamel, oil, and chemicals.
Precision Weighing System:
Integrated load cells or weighing scales ensure accurate fill volumes (±50g tolerance).
Prevents overfilling or underfilling, ensuring consistent product quality.
Fully Automatic Operation:
Automatic container positioning, filling, and stopping once the target weight/volume is reached.
Minimal manual intervention required, reducing labor costs.
Adjustable Filling Speed:
Customizable flow rate to accommodate different liquid viscosities and container sizes.
Ensures smooth and efficient filling without spills.
Drip-Free Nozzles:
High-quality nozzles minimize dripping and spillage, keeping the work area clean.
Reduces product waste and maintains hygiene.
Versatility:
Suitable for filling paint (water-based, oil-based), enamel, varnish, oil, chemicals, and food-grade liquids.
Compatible with various container materials (plastic, metal, or composite).
Safety Features:
Spill-proof design and leak-proof connections to prevent messes.
Emergency stop button and safety guards for operator protection.
Customizable Settings:
Adjustable fill volume, weight, and speed parameters via a digital control panel.
Suitable for different product viscosities and container sizes.
Easy Cleaning and Maintenance:
Stainless steel or corrosion-resistant construction for durability and hygiene.
Quick-release parts (e.g., hoses, nozzles) for easy cleaning and maintenance.
Components:
Weighing Platform:
A precision scale integrated into the machine to measure the weight of the container before and after filling.
Ensures accurate filling by stopping the flow once the desired weight is reached.
Dual Filling Nozzles:
Two adjustable nozzles or spouts that dispense the liquid into the containers.
Designed to minimize dripping and spillage.
Pump System:
A centrifugal pump or gear pump to transfer liquid from a storage tank or drum to the filling nozzles.
Suitable for both thin and viscous liquids.
Control Panel:
Digital interface for setting fill volume, weight, and speed.
Displays real-time weight and fill progress for each nozzle.
Storage Tank or Drum:
A bulk storage container for holding the liquid product.
Can be equipped with a stirrer or agitator to prevent settling or clumping.
Conveyor System:
An automated conveyor for transporting barrels to and from the filling area.
Ensures steady positioning during filling and improves efficiency.
Barrel Positioning Mechanism:
Automatic or manual positioning system to align barrels under the filling nozzles.
Ensures precise filling and reduces operator effort.
Benefits:
High Throughput: Dual-head design allows for simultaneous filling of two barrels, significantly increasing productivity.
Accuracy and Consistency: Weighing system ensures precise fill volumes, reducing waste and improving product quality.
Labor Savings: Fully automatic operation minimizes manual effort and reduces labor costs.
Versatility: Suitable for a wide range of liquids and container sizes, making it adaptable to different products.
Ease of Use: User-friendly controls and minimal training required for operation.
Hygiene and Safety: Drip-free nozzles and spill-proof design keep the work area clean and safe.
Low Maintenance: Durable construction and easy-to-clean components reduce downtime and maintenance costs.
Applications:
Filling water-based paint, oil-based paint, enamel, varnish, or oil into 50-liter barrels or drums.
Packaging industrial liquids, chemicals, or food-grade products.
Medium to large-scale production runs or custom batch filling.
Optional Features:
Automated Conveyor: For fully automatic container handling and increased throughput.
Viscosity Control: Heating or cooling systems for liquids with temperature-sensitive viscosity.
Data Logging: Integration with software to track fill volumes, weights, and production rates.
Lid Sealing: Automatic lid placement and sealing for complete container packaging.
Inert Gas Blanketing: To prevent oxidation or contamination of sensitive products.
Barcode Scanning: For traceability and inventory management.
Why Choose a 50L 2-Head Automatic Barrel Filling Machine?
This machine is an excellent choice for businesses looking to maximize efficiency, accuracy, and safety in their liquid filling processes. Its dual-head design, automation capabilities, and versatility make it suitable for a wide range of industries, including paint manufacturing, chemical processing, food and beverage, and pharmaceuticals. Whether you’re scaling up production or optimizing existing operations, this machine offers a reliable and high-performance solution.
Immediate Order:
Website: http://www.22694.cn/product/drumfillingmachines-en.html
China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com
