Semi-Auto Pail Weight Filling Machine for Water Injection and Drying Prevention of Paint_2
Semi-Automatic Pail Weight Filling Machine for Water Injection & Drying Prevention in Paint
Overview:
The Semi-Auto Pail Filling Machine is designed for precise, efficient filling of water into paint pails while integrating drying prevention features to maintain paint integrity. It combines weight-based accuracy, splash-free operation, and optional automation for seamless water injection into 5–25L pails.
Key Features:
Precision Filling:
Weight-Based Control: ±0.1% accuracy using load cells and HMI touchscreen calibration.
Flow Rate Adjustment: Variable speed pumps for controlled water dosing.
Anti-Splash Nozzle: Stainless steel, drip-free design to minimize contamination.
Drying Prevention Integration:
Inert Gas Blanketing (Optional): Introduces nitrogen or CO? to create a protective layer, preventing oxidation and drying.
Sealed Pail Lid: Compatible with sealed or vented lids; optional automatic capping for airtight closure.
Humidity Control: Desiccant packs or moisture-absorbing lids (optional).
Safety & Compliance:
ATEX/IECEx Certified: For safe operation in hazardous environments (paint fumes).
Static Dissipation: Conductive materials and grounding systems to prevent sparks.
Corrosion-Resistant Build: 304/316L stainless steel frame, PTFE seals, and chemical-resistant coatings.
Ease of Use:
Semi-Auto Operation: Manual pail placement with foot pedal or HMI start.
Quick Changeover: Tool-free nozzle swaps for different pail sizes (5–25L).
HMI Touchscreen: Save recipes for varying water volumes and pail types.
Cleaning & Maintenance:
CIP Compatibility: Clean-in-Place options with automated rinse cycles.
Removable Drip Tray: Stainless steel tray for easy cleanup.
Nozzle Purging: Automatic blowdown with air or solvent to prevent clogging.
Customization Options:
Heaters/Stirrers: Keep paint at optimal temperature and consistency.
Fumes Extraction: Integration with overhead arms or downdraft tables.
Barcode Scanning: Track batches and ensure traceability.
Technical Specifications:
Filling Range: 1–25 liters (adjustable in 0.1L increments).
Accuracy: ±0.1% of target weight.
Materials: 304/316L stainless steel, PTFE seals, FKM gaskets.
Safety Certification: ATEX, IECEx, CE.
Power Requirements: 220V/50Hz or 110V/60Hz (customizable).
Environment Rating: IP65 (dust and water resistant).
Operation Steps:
Pail Placement: Manually position the empty paint pail under the filling nozzle.
Start Cycle: Initiate via foot pedal or HMI touchscreen.
Water Injection: The machine fills the pail to the preset weight, stopping automatically.
Inert Gas Blanketing (If Equipped): Optional nitrogen/CO? purge to protect the paint surface.
Capping (Optional): Seal the pail with an automated capping system.
Pail Removal: Manually remove the filled pail or use an optional conveyor.
Cleanup: Nozzle purges automatically to prevent cross-contamination.
Applications:
Paint Manufacturing: Water injection into base coats, primers, or thinners.
Coatings Production: Accurate dilution of high-viscosity coatings.
Industrial Chemicals: Filling water into pails for other liquid formulations.
Benefits:
Precision & Consistency: Ensures exact water volumes to maintain paint viscosity and quality.
Drying Prevention: Inert gas blanketing and sealed lids protect paint from oxidation.
Safety: ATEX/IECEx compliance and static dissipation for hazardous environments.
Efficiency: Quick changeovers and semi-auto operation reduce labor time.
Customization: Tailored for specific pail sizes, water volumes, and drying prevention needs.
Low Maintenance: Robust design with CIP and removable components for easy cleaning.
Why Choose Us?
As a manufacturer, we specialize in custom filling solutions for paint, coatings, and chemicals. Our machines are built to balance precision, safety, and efficiency while addressing unique challenges like drying prevention. Contact us for a tailored quote or consultation!
Immediate Order:
Website: http://www.22694.cn/product/drumfillingmachines-en.html
China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com
